CHOOSING THE RIGHT DIAMOND BLADE
There are many factors to consider when choosing which UDT Diamond Blade to purchase. These include:
The Price
For frequent use and larger jobs it is better to choose a
more expensive Diamond Blade as they have the ability to deliver the
lowest cost per cut, however for occasional use and smaller tasks, it is
quite often preferable to choose the lower priced Diamond Blade.
UDT have three main grades of blades - TRADE Series Diamond
Blade, PREMIUM Series Diamond Blade and PROFESSIONAL Series Diamond
Blade and these sometimes have different pricing in each category to
create more options for you.
Quality and Size of Saw or Grinder
- It is all based around the horsepower and RPM of the
implement being used to complete the task. - Diamond Blade are rated to
match the RPM of the saws and grinders. High speed handheld saws and
high speed cut-off saws need blades that are rated at higher RPM.
- Check both aspects of your machinery prior to choosing the
product to suit. This ensures not only value for money, but also more
importantly SAFETY.
The Material Being Cut
It is most important to correctly identify the material you
are going to cut prior to choosing a Diamond Blade. This has a major
effect on the cutting speed and life of the Diamond Blade.
Most materials fall into four categories: Hard - Medium to
Hard - Medium to Soft - Soft. The harder the material being cut, the
softer the bond holding the diamonds needs to be. This allows the bond
to wear and exposes the diamonds to cut the product and releases the
diamond before it glazes over and makes the blade useless. Conversely to
that when cutting soft materials, it is important to have a strong bond
that holds the diamond segments and increases the life of the blade.
Many people choose the hardest blade and believe it will cut
everything. This is a completely false belief as hard bonded blades
will not cut hard product! As a general rule, determine
the material which will be cut most often, or the material for which
blade performance is most important.
When cutting steel reinforced concrete you have to consider
the size of the reinforcing rods. Diamond Blades have a low efficiency
in cutting through steel.
Choose blades to suit your application
UDT have colour coded their product to allow you more flexibility when choosing the correct Diamond blade:
|
Product Application
|
Colour
|
Details of Use
|
| Marble |
Pink
|
Diamond Blades manufactured for specialised hard marble application |
| Granite - Hard |
Red
|
Two types of Diamond blade in varying bond made for different hardness of granite |
| Granite - Medium |
Red
|
| Sandstone |
Green
|
Diamond blades manufactured for specialised sandstone application |
| Sandstone - Clay |
Purple
|
Diamond blades manufactured for a combination of sandstone and clay paver application |
| Clay |
Blue
|
Diamond blades manufactured for specialised clay paver application |
| Concrete - Reinforced Hard |
White
|
Four types of Diamond blades in varying bond made for varying hardness of concrete |
| Concrete - Reinforced Medium |
White
|
| Concrete - Hard |
White
|
| Concrete - Medium |
White
|
| Concrete - Ashphalt |
Grey
|
Diamond blades manufactured for a combination of concrete and ashphalt application |
| Ashphalt - Limestone |
Black
|
Diamond blades manufactured for a combination of ashphalt and limestone application |
Cutting with Wet or Dry Diamond Blades
Obviously the machine you are utilizing is one of the major
factors in deciding to use wet or dry Diamond blades. When using a hand
held power saw it is not safe to have water involved due to electrical
power.
As an overall rule, you cannot use wet Diamond blades
without water but you can utilize dry blades in both wet and dry
applications.
For concrete saws it is advisable to operate wet cutting due
to depth of cut and water keeps the Diamond blade cooler. Tile and
masonry saws can be done with either wet or dry but wet applications
control dust.
Segment Height
Diamond blade segment height by itself is not a true measure of a blade's value.
It is sometimes hard to measure segment heights because of
the laser welding or brazing process which is non- diamond bearing.
It is believed that the higher the segment, the longer the
life of the blade, but this is not always true. The diamond size,
concentration and quality incorporated in the segments have a far
greater effect than the segment height. So before you go down the path
of selecting higher segments, be sure you have taken all other aspects
into account.
Segment height can have a positive bearing, however if the
quality of the segments are similar. Quite often, people choose cheaper
Diamond blades, only to discover the segments are miniscule and wear out
in a very short time.
Summary
All of the above choices have an effect the following:
SAFETY - The MAJOR priority all the time.
DIAMOND BLADE LIFE - Keeping the blade longer for more applications.
COST - Initial cost of the blade and the cost per cut.
EFFICIENCY - Getting the job done in a reasonable time.
MACHINERY USED - What machines you have to do the application.